Detailed explanation of installation method of double-station bottle embryo packing machine
In the modern plastic bottle manufacturing industry, double-station bottle blank packing machine, as an efficient and automated production equipment, is widely used in plastic bottle blank sorting, packing and other processes. In order to ensure that the double-station bottle blank packing machine can operate normally and exert its maximum efficiency, the correct installation method is very important. This article will introduce in detail the installation steps and precautions of the double-station bottle embryo packing machine for readers' reference.
Preparation before 1. installation
before installing the double-station bottle blank packing machine, a series of preparations are required. First, ensure that the installation site has sufficient space and load-bearing capacity to meet the installation and operation needs of the equipment. Secondly, check whether the packaging of the equipment is intact, and check whether the equipment list and accessories are complete. Finally, prepare the necessary installation tools and materials, such as screwdrivers, wrenches, levels, gaskets, etc.
Installation steps of 2. equipment
- foundation installation: carry out foundation construction at the installation site according to the foundation drawings of the equipment. Ensure that the size, location and elevation of the foundation meet the requirements of the equipment. After the foundation construction is completed, acceptance and inspection shall be carried out to ensure the flatness and stability of the foundation.
- Equipment in place: lift the double-station bottle blank packing machine to the installation position, and use the level and gasket for leveling and adjustment. Ensure the levelness and stability of the equipment to avoid vibration and noise during operation.
- Component assembly: Assemble all parts of the equipment according to the equipment instructions. During the assembly process, pay attention to check whether the fit clearance between the components and the connecting fasteners are firm and reliable. For parts that need to be lubricated, lubricate as required.
- Electrical installation: according to the electrical drawings, electrical installation of equipment. Including wiring, commissioning and grounding work. During the wiring process, pay attention to check whether the identification and color of the line are correct to avoid equipment failure caused by wrong connection. At the same time, ensure that the equipment is well grounded to ensure the safe operation of the equipment.
- Commissioning and inspection: after the equipment installation is completed, the commissioning and inspection work. First, check whether the various parts of the equipment are installed correctly and whether the fasteners are firm and reliable. Then, a no-load test run is carried out to observe the operation and noise level of the equipment. Finally, carry out load trial operation to check whether the performance and stability of the equipment meet the design requirements.
3. Installation Precautions
- safety first: During the installation process, strictly abide by the safety operation procedures to ensure the safety of personnel and equipment. When lifting and moving equipment, take necessary protective measures to avoid accidents.
- Accuracy requirements: in the process of equipment installation and debugging, we should pay attention to the accuracy requirements. Ensure that the parameters such as levelness, verticality and parallelism of the equipment meet the design requirements to ensure the operating accuracy and stability of the equipment.
- Cleaning and maintenance: After the installation is completed, the equipment should be cleaned and maintained. Remove the oil and dust on the surface of the equipment, check the lubrication of the equipment, and carry out lubrication treatment as required. At the same time, the establishment of equipment maintenance system, regular inspection and maintenance of equipment to ensure the long-term stable operation of equipment.
- Professional training: In order to ensure the normal operation of the equipment and maximize efficiency, professional training for operators is required. The training includes the operation, maintenance and troubleshooting of the equipment to improve the skill level and safety awareness of the operators.
In summary, the installation method of the double-station bottle blank packing machine involves multiple links and steps, and it is necessary to strictly abide by the installation specifications and operating requirements. Through the correct installation method and precautions, the normal operation and maximum efficiency of the equipment can be ensured, which provides a strong guarantee for the efficient production of the plastic bottle manufacturing industry.